For compact conveyor contact points that still need reliable grip, the 22 Coated Wheel Disc uses a rubber-coated surface to steady PCB and FPC panels, reduce vibration, and protect board edges during wet-process transfer.
핵심 장점: Rubber/PU coated surface, anti-slip traction, vibration damping, structural rigidity, and quieter conveyor operation.
Selection Recommendations: Choose the suitable coating hardness, bore size, disc length, and chemical-resistant grade based on board weight, shaft size, and process environment.
Applications: PCB, FPC, and LCD conveyor chains, flippers, positioning mechanisms, etching machines, developing modules, and glass cleaning lines.
Stable Operation Guarantee: Helps reduce board slipping, bouncing, edge scratching, motor stress, and unplanned line stoppages during high-speed production.
Eliminating Conveyor Instability and Board Damage. For maintenance supervisors managing high-speed PCB and FPC lines, minor vibrations during transport often propagate into major quality defects, such as board misalignment or surface marring. The 22 Coated Wheel Disc is specifically engineered to mitigate these issues by replacing rigid contact points with a precision-molded, rubber-coated surface. This allows for a secure grip on the board edge while simultaneously absorbing the mechanical vibrations typical of high-speed drives. The result is a stabilized, silent transport flow that protects board edges and ensures consistent indexing throughout the chemical process line.
Material Excellence for Demanding Environments
Custom Engineering for Specific Line Integration
These wheel discs are vital components in the manufacturing of PCB, FPC, and LCD products, specifically within automated conveyance systems. They are deployed in critical stages including etching machines, developing modules, and automated glass cleaning lines. By providing consistent traction and shock absorption, they support the smooth transition of panels across diverse station interfaces. Whether integrated into conveyor chains or high-precision positioning mechanisms, these parts maintain operational stability and structural integrity, significantly reducing the potential for edge damage during high-volume production cycles.
In complex wet-process equipment, the 22 Coated Wheel Disc serves as a crucial interface for maintaining stable, defect-free board movement. When boards pass through aggressive chemical environments, these discs prevent the slippage that leads to uneven etching or incomplete development. By maintaining a constant hold on the board edge, the discs ensure that the mechanical transport matches the electrical and chemical timing of the process. This leads to a higher process yield, as the risk of boards losing alignment or striking internal machine components is effectively neutralized by the enhanced grip of the rubberized surface.
For maintenance teams, the primary ROI lies in the reduction of unplanned line stoppages. Rigid or worn-out wheels often contribute to excessive wear on drive motors and bearings; by installing the 22 Coated Wheel Disc, the mechanical load is smoothed out, preventing the common “bouncing” effect seen in older lines. This creates a quieter, more stable production environment that prevents board scratching and eliminates the need for frequent mechanical realignment. It is a cost-effective upgrade that protects the long-term capital investment of the entire equipment line.
| Parameter | Industrial Specification |
| Model Number | 22 코팅 휠 디스크 |
| Size | 22mm OD * Φ10/9.5mm ID × 22.5mm L × 6mm W |
| 재료 | High-Strength Plastic Core with Rubber/PU coating |
| Function | Anti-slip, vibration damping, silent conveyance |
| Point of Use | Conveyor chains, flippers, positioning mechanisms |
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