Small conveyor contact points can easily create vibration, slip, and edge stress in wet-process lines. The 22 PVC Wheel Disc adds a soft rubber/PU interface to absorb contact impact and keep PCB, FPC, and LCD panels moving steadily through transfer sections.
Principais vantagens: Wear-resistant elastomer surface, reinforced plastic core, strong anti-slip grip, and effective noise reduction.
Selection Recommendations: Match the Shore hardness, core diameter, shaft fit, and rubber compound to the board thickness, substrate type, and chemical exposure level.
Applications: Horizontal conveyor assemblies, flipper mechanisms, positioning modules, etching chambers, developing equipment, and automated glass cleaning lines.
Stable Operation Guarantee: Helps control board migration, reduce harmonic vibration, prevent edge stress, and lower mechanical strain on drive chains and positioning actuators.
Precision Conveyance Through Vibration Damping
Hard plastic interfaces are the primary culprits behind board slippage and mechanical resonance in high-speed wet processing lines. The 22 PVC Wheel Disc addresses these instability issues by incorporating a high-elasticity rubber interface that acts as an effective dampening buffer. By absorbing energy at the contact point, this wheel disc eliminates erratic board movement and mitigates the risk of micro-scratches during transfer. Designed for OEM integration, it transforms noisy, vibrating conveyor paths into smooth, stable trajectories, significantly reducing the mechanical stress exerted on drive chains and positioning actuators across your entire automated production line.
Engineered for Mechanical Stability
· Wear-Resistant Elastomer: The outer rubber layer provides a superior coefficient of friction to prevent board migration during high-speed acceleration.
· High-Strength Core: Utilizes industrial-grade reinforced plastic to ensure structural rigidity and prevent deformation under continuous load.
· Noise Reduction: The soft-contact design minimizes harmonic resonance within conveyor sections, creating a quieter, more controlled operating environment.
Tailored Integration for Your Lines
· Hardness Variance: Select custom Shore A hardness levels to optimize grip based on specific board thickness and substrate material.
· Dimension Adjustments: Precise machining of the core diameter to ensure a zero-tolerance fit on your existing conveyor shafts.
· Material Combinations: Options for varied rubber compounds tailored to specific chemical environments, including resistance to harsh etching or cleaning solvents.
These wheel discs serve as critical components in PCB, FPC, and LCD manufacturing systems. They are widely utilized in horizontal conveyor assemblies, automated flipper mechanisms, and sensitive board positioning modules. In wet process equipment such as etching machines, developing chambers, and automated glass cleaning lines, these discs ensure that panels remain centered and secure while moving through high-pressure spray zones or chemical bath transitions. By providing a stable contact surface, they minimize the risk of panel misalignment, ensuring consistent dwell times and uniform surface treatment results throughout the entire manufacturing process.
In horizontal conveyor lines, the 22 PVC Wheel Disc serves as the vital link between drive systems and board movement. By effectively damping the vibrations inherent in high-speed chain transmissions, it protects delicate PCB edges from contact-related damage. For maintenance supervisors, this translates into a higher ROI through reduced replacement cycles for both the conveyor chain and the positioning motors. The rubberized surface ensures consistent tracking, preventing the costly board slippage that often leads to line jams and production downtime.
During complex multi-station processes, such as flip-over and high-speed positioning, the wheel disc provides the necessary compliance to handle varying board weights without slippage. Its ability to maintain constant friction under repetitive mechanical stress ensures that transfer operations remain synchronized. By preventing physical scratches and ensuring precise panel orientation, these components directly improve the overall yield of the board factory, making them an essential investment for maintaining high-uptime manufacturing environments in competitive electronics production.
| Parameter | Industrial Specification |
| Model Number | 22 PVC Wheel Disc |
| Material | High-Strength Plastic Core with Rubber/PU Layer |
| Function | Anti-slip Conveyance & Vibration Damping |
| Point of Use | Conveyor chains, flippers, positioning mechanisms |
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