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Sandblasting Machine Wheel disc

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Abrasive cleaning modules can quickly pit or deform ordinary conveyor wheels. The P001/P002/P003 Series NBR Wheel Discs use impact-resistant nitrile rubber to keep board transport stable in sandblasting, scrubbing, and high-particle cleaning environments.

Core Advantages: NBR material, strong abrasion resistance, impact absorption, chemical durability, and stable mounting performance.

Selection Recommendations: Choose the suitable inner diameter, wheel width, NBR hardness, and shaft fit based on 10mm/12mm shaft size, cleaning intensity, and support seat structure.

Applications: Sandblasting machines, mechanical scrubbing equipment, PCB and FPC cleaning lines, black-hole treatment sections, glass washing equipment, and drive wheel assemblies.

Stable Operation Guarantee: Helps reduce wheel pitting, surface wear, shaft wobble, uneven board movement, and downtime caused by frequent wheel replacement.

Product Details

1. Problem-Solution Intro

Uncompromising Performance in Abrasive Cleaning Environments.
Standard conveyor components fail rapidly in sandblasting and abrasive scrubbing environments due to particle infiltration and impact erosion. The P001/P002/P003 Series NBR Wheel Discs are specifically formulated to withstand these punishing conditions. By utilizing advanced Nitrile Butadiene Rubber, these discs offer exceptional resistance to both mechanical impact and surface wear. They resolve the frequent maintenance cycles associated with degraded drive wheels, providing a consistent, stable base for board transport through the most aggressive cleaning stages of your PCB manufacturing process.

2. The “Why This Material” Section

Engineered for Abrasive Durability

  • NBR Composition: Nitrile rubber provides superior impact absorption, preventing micro-fractures common in brittle plastic components when struck by abrasive media.
  • Harsh Environment Resistance: Designed to resist chemical degradation and physical erosion, ensuring the wheels maintain their profile even in dense particle environments.
  • High-Density Core Structure: Provides excellent mounting stability, preventing shaft deflection or wobble during high-frequency operation within the cleaning module.

3. Customization Capability

Configurable to Your Machine Geometry

  • Bore Customization: We provide precise internal diameter drilling for both 10mm and 12mm shafts to accommodate various sandblasting machine drive systems.
  • Width Versatility: Options ranging from 10L to 20L configurations allow for seamless integration into diverse existing support shaft seats.
  • Hardness Profiling: Ability to supply NBR compounds with varying shore hardness to balance vibration absorption against total wear-life requirements.

4. Main Application Industries

These components are essential in the heavy-duty segments of PCB, FPC, and LCD glass production lines. In sandblasting equipment, board cleaning lines, and mechanical scrubbing modules, these wheels act as the primary drive interface. The NBR construction ensures that they remain stable under the pressure of abrasive spraying and surface roughening processes. They are frequently used in black-hole treatment lines and glass washing equipment where high-speed media contact is constant. By deploying these wear-resistant parts, manufacturers effectively protect their expensive drive assemblies from premature failure caused by abrasive contamination and high-impact mechanical stress.

5. Main Application Scenarios

The primary value of the P001-P003 series is the reduction of total cost of ownership (TCO) in cleaning segments. In a typical sandblasting conveyor, standard rollers become etched and pitted within weeks, leading to uneven board movement and eventually causing the drive system to fail. Using our NBR wheel discs extends the mean time between failures (MTBF) by significantly slowing down surface degradation. This durability is critical for continuous production, where a single wheel failure can halt the entire line.

For equipment maintenance supervisors, the ROI is derived from minimized labor costs and consistent cleaning results. Because these wheels resist the “pitting” effect, the conveyance speed remains uniform, ensuring that every board receives an equal duration of abrasive treatment. This consistency is vital for maintaining downstream process parameters, such as plating adhesion or etching rate, which rely on a perfectly cleaned surface.

6. Technical Specification Table

Parameter Industrial Specification
Model Number P001 / P002 / P003
Material NBR (Nitrile Butadiene Rubber)
Color Black
Size āˆ…23/25 Ɨ āˆ…10/12 Ɨ 10L / 20L
Function Abrasion-resistant conveyance
Application Sandblasting machines, scrubbing equipment, drive wheels

 

Product Video

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